Custom Crush Gaskets

If you're searching for a reliable sealing solution for high-pressure or high-temperature environments, crush gaskets are one of the most dependable options available. At Gaskets-to-Go, we specialize in manufacturing custom crush gaskets tailored to meet the unique needs of industries such as automotive, aerospace, power generation, and chemical processing. Whether you're replacing OEM components or designing a new system, our custom crush gaskets offer the durability and precision you require.

What Are Crush Gaskets?

Crush gaskets are a type of static seal typically made from soft metals such as copper, aluminum, or annealed steel. These gaskets are designed to deform—“crush”—under pressure to create a tight, leak-proof seal between two mating surfaces. Because of their malleability, they can conform to irregularities in flange surfaces, ensuring high sealing performance even under extreme operating conditions.

The crushing action helps eliminate gaps that could allow leaks, making them ideal for high-temperature, high-pressure, or vibration-prone environments where other gasket types might fail.

Benefits of Custom Crush Gaskets

One of the key advantages of choosing custom-made crush gaskets is that they can be engineered to match the exact size, shape, and material requirements of your application. This is especially important when dealing with non-standard flange configurations or components that require precise sealing tolerances. At Gaskets-to-Go, we can accommodate various material grades, thicknesses, and surface finishes to ensure optimal performance.

Our custom crush gaskets are designed to provide:

Excellent mechanical strength
Long-term durability under thermal cycling
Resistance to corrosion and chemical exposure
Reliable sealing in confined or hard-to-reach spaces

These features make them popular choices in applications such as exhaust systems, hydraulic assemblies, cylinder heads, and turbochargers.

Common Applications for Crush Gaskets

Crush gaskets are used across many industries where leak prevention is critical. In the automotive industry, for instance, they are often found in engine sealing, fuel systems, and turbo applications. In the energy and power sectors, they play a role in steam and gas turbine systems, valves, and pipe joints.

Because they offer superior adaptability, crush gaskets are also used in laboratory and medical equipment, vacuum systems, and high-purity gas delivery systems, where maintaining a tight seal is essential for performance and safety.

How It works

To obtain a free, no-obligation quotation for your gasket requirements, no matter how small, just send us the following information to inquiries@gasketstogo.com:

An image, drawing, blueprint, or scan of the gasket. Read our Scanning Tips to learn how to make a good scan of a gasket.
The length and width of the gasket in inches or mm.
The thickness of the gasket in inches or mm.
If the material isn't obvious from the image or scan, or not stated in the drawing, please let us know what is required.
Quantity you are looking for.

Optional: Please let us know the weight of the gasket if you want us to quote the cost of shipping gaskets to you.

Once we have your information it will take anywhere from 1-7 business days to provide you with a quotation. We will send you a quotation form like the one below. When you're ready to place an order, follow the steps below.

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Gaskets-to-Go

Custom Crush Gaskets

What Are Crush Gaskets?

Benefits of Custom Crush Gaskets

Common Applications for Crush Gaskets

Why Choose Gaskets-to-go for Custom Crush Gaskets?

Talk to Our Experts

How It works

Custom Crush Gaskets

What Are Crush Gaskets?

Benefits of Custom Crush Gaskets

Common Applications for Crush Gaskets

Why Choose Gaskets-to-go for Custom Crush Gaskets?

Talk to Our Experts

How It works

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